Schematic Spec // Phyto-boardRev 4.2 Engineering

System Specification & Structural Mechanics

A comprehensive technical overview of the Phyto-board building system. Explore exact layer metrics, interfacial bonding, and tested mechanical performance for standard architectural installations.

Tectonic Stack Analysis

Four-Tier Integrated Material Cross-Section

Full Panel Nominal: 60.0 mm
01Outer Protective Cladding

High-density mineralized bio-composite surface layer

6.0 mm
Density1,150 kg/m³
Lambda (λ)0.13 W/(m·K)
Permeance0.04 Perm
02Dense Hemp-Hurd Core

Cellular structural hemp core with uniform void ratio

48.0 mm
Density340 kg/m³
Lambda (λ)0.048 W/(m·K)
Permeance1.85 Perm
03Biopolymer Binder Grid

Lignin-crosslinked hydraulic bonding web

1.5 mm
Density1,220 kg/m³
Lambda (λ)0.18 W/(m·K)
Permeance0.90 Perm
04Vapor-Permeable Facing

Diffusion-open architectural substrate for interior finishes

4.5 mm
Density820 kg/m³
Lambda (λ)0.09 W/(m·K)
Permeance4.20 Perm
Selected Layer: 01Thickness: 6.0 mm
Outer Protective Cladding
High-density mineralized bio-composite surface layer

Engineered exterior boundary formulated with calibrated hemp bast fibers and calcium-silicate matrix to resist surface impact, ultraviolet exposure, and liquid water penetration without synthetic polymers.

Mass Density
1,150 kg/m³
Thermal Lambda
0.13 W/(m·K)
Vapor Permeability
0.04 Perm
Mechanical & Physical Properties
Impact ResistanceClass 4 (Rigid ASTM D3746)
Fire ReactionEN 13501-1 Class B-s1, d0
Surface Hardness78 Shore D
Empirical Verification

System Dimensional & Load Behavior

Physical Metric / PropertyHarmonized StandardNominal ValueProduction Tolerance
Standard Module DimensionsEN 324-11,200 x 2,400 / 2,800 mm± 0.8 mm
Nominal System ThicknessEN 324-160.0 mm (Integrated 4-tier)± 0.5 mm
Linear Expansion (RH 30% to 85%)EN 3180.08 %< 0.12 %
Flexural Modulus of ElasticityEN 3102,450 MPa± 120 MPa
Bending Strength (MOR)EN 31018.4 N/mm²Min 16.0 N/mm²
Equilibrium Moisture ContentEN 3228.4 % at 20°C / 65% RH± 1.0 %

Require specific assembly drawings or dimensional tolerances?

Access the complete architectural integration standard and CAD details for Phyto-board systems.

SPEC: SEC-09-INSTALL

Installation & Structural Integration Protocol

Sequential handling logic, fastening tolerances, and joint sealing guidelines engineered for high-precision deployment of Phyto-board within heavy timber and light-gauge steel assemblies.

Nominal Density380 kg/m3
Fastener Pull-Through1.45 kN
Vapor Permeance0.25 ug/(Pa s m2)
Thermal Conductivity0.042 W/(m K)
PHASE // 01
Substrate & Framing Alignment
Tolerance
Tolerance: +/- 1.5mm per 3m span
Fastener Spec
12-Gauge Corrosion-Resistant Screws
Spacing / Grid
300mm O.C. perimeter / 400mm intermediate
Integration Rule

Verify framing moisture content is below 15% prior to board placement. Confirm true plumb plane across vertical studs.

Laser Level & Torque-Limiting Driver
Engineered Timber or Cold-Formed Steel
PHASE // 02
Tongue & Groove Joint Engagement
Tolerance
Joint Gap: 2.0mm expansion margin
Fastener Spec
Non-setting vapor-permeable acoustic sealant
Spacing / Grid
Continuous structural bead along inner groove
Integration Rule

Apply continuous adhesive bead into female profile before driving the male profile flush with mechanical dead-blow hammer.

Pneumatic Sealant Dispenser & Rubber Mallet
Inter-panel Tongue-and-Groove Profile
PHASE // 03
Mechanical Fastening Sequence
Tolerance
Torque Limit: 4.5 Nm calibrated setting
Fastener Spec
Self-drilling countersunk torx fasteners
Spacing / Grid
Fasten from panel center outward to perimeter
Integration Rule

Seat screw heads exactly 0.5mm below outer fiber plane without rupturing the exterior structural densification layer.

Clutched Electric Driver with Depth Gauge
Primary Structural Grid System
PHASE // 04
Vapor & Air-Tightness Verification
Tolerance
Air Barrier Target: q50 <= 0.6 m3/(h m2)
Fastener Spec
Reinforced elastic vapor-open seam tape
Spacing / Grid
60mm wide tape centered over panel joints
Integration Rule

Roll all joint tapes with 50N downward pressure to ensure complete mechanical bond across cellular hemp substrate.

Weighted Seam Roller & Pressure Gauge
Phyto-board Composite Exterior Shell

Quality Control & Continuous On-Site Verification

Each shipment includes standardized moisture witness tags and torque calibration blocks for immediate mechanical compliance testing.

Full System Schema